Boardtek Ltd, one of the UK's leading suppliers of profiled medium-density fibreboard (MDF) components with a tailored range of innovative product lines all produced in-house at its modern production facility in Featherstone, has transformed its waste management operations with the installation of a UNTHA LR1400 wood shredder – significantly reducing downtime and generating cost savings in the process.
Founded in 2011, Pontefract-based Boardtek is a manufacturer of MDF-based products for the furniture and DIY markets. Operating from a modern facility in Featherstone, West Yorkshire – which it shares with its parent company East Durham Boards (EDB) – the firm produces over 16,000 m3 of high-quality MDF items each month.
Replacement shredder
The company struggled to maintain consistent operations with its previous shredder from another brand, which presented frequent breakdowns, jamming issues, and rapid wear of nylon guides.
These persistent problems led to costly downtime, unreliable throughput, and increased maintenance expenses.
Seeking a solution that would ensure reliable performance and reduce operational disruptions, Boardtek partnered with IMA Schelling – UNTHA Austria’s sales partner – to invest in a UNTHA LR1400 shredder.
Having been repeatedly let down by our previous machinery, the UNTHA shredder has completely changed the game for us. We’ve reduced our maintenance costs by £12,000 per year and achieved £30,000 in savings by not sending waste to landfill. The payback period on the entire project was just 18 months, so the decision was a no-brainer, said Paul Thompson, Director of Works at Boardtek.
Reduce costs and increase energy efficiency
Boardtek’s waste management overhaul has not only reduced costs but also improved energy efficiency.
By using the shredded material in its on-site biomass boiler – which provides heat to the factory, paint line, and central heating system – the company has lowered its reliance on external waste disposal, significantly cutting energy costs and improving the sustainability of its operations.
Purchasing the UNTHA shredder has been one of the best business decisions I’ve ever made. The machine’s reliability and performance are outstanding, and the support from UNTHA has been exceptional. The service plan has saved us significant time and money, with each engineer offering knowledge, support, and reassurance during every visit, said Paul Thompson.
The LR1400 handles approximately six tonnes of input materials per day, including 2.5mm to 25mm HDF, MDF, chipboard, and pallets – which are all by-products of Boardtek’s production process.
Achieving a throughput of around 750kg per hour – with much higher handling capabilities if required – the machine reduces materials down to a homogenous 20 mm particle size.
The service plan has been a perfect fit for the team at Boardtek. We’ve developed a great working relationship, ensuring the LR1400 shredder runs smoothly and reliably, without the costly downtime the company experienced with their previous machine. It’s always rewarding to see how our aftersales services can help a customer like Boardtek achieve such significant operational improvements. Paul’s satisfaction is a testament to the reliability of our machines and the dedication of our engineers – we’re proud to have such a happy customer, said Julie Cassidy, Parts- and Maintenance Executive at UNTHA UK commenting on the partnership with Boardtek.
