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Weltec Biopower to build 500 kW biogas power plant in Greece

Germany-headed biogas technology provider Weltec Biopower GmbH has announced that it set to begin building a 500 kW biogas power plant in Veria, northern Greece. Planned in collaboration with Greek partner Tetoros Machinery in Megara, the plant is expected to go live as early as mid-November 2020. The main investor and operator of the project is one of the largest abattoirs for cattle and pigs in Greece.

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Weltec Biopower GmbH is to begin building a 500 kW biogas power plant in Veria, northern Greece. Planned in collaboration with its longstanding Greek partner Tetoros Machinery that has set up a portfolio of 18 plants in Greece since 2007, the plant is expected to go live as early as mid-November 2020 (photo courtesy Weltec Biopower).

A lot of animal waste has accumulated over the years in the north of Greece. According to the Greek research institute CRES, the waste from animal husbandry and slaughterhouses throughout Greece amounts to 17.5 million tonnes per annum. This corresponds to a potential biogas capacity of approximately 370 MW.

The biogas capacity currently installed in Greece is only about 83 MW and no upgrading to biomethane.

Tetoros Machinery and Weltec Biopower have collaborated in the Greek energy reform since 2007. With a portfolio of 18 plants and extensions that they have set up, they are the market leader for biogas power plants in Greece. Based on the concept of the latest plant in Veria, more plants are likely to be added to the portfolio.

Customized infeed

The new Weltec plant in Veria will make use part of these resources for the generation of energy. The anaerobic digestion (AD) process will mainly use cattle manure and meat processing leftovers. Apart from these substrates, the 4 903 m3 stainless-steel digester will also be fed with production wastewater and fats.

The input substrates will come from the operator’s own abattoir and farms as well as from farmers in the vicinity.

The highly efficient digestion will start with a customized input process. For this purpose, the substrates will first be loaded into a 60 m3 moving floor feeder. The feeder will transport solid substrates, such as orange peels, to the MULTIMix unit, where they will be shredded and then pumped to the digester. Liquid substrates will be pumped directly into the digester from two storage units.

Following the digestion process, the entire digestate will be treated in a downstream hygienisation unit, explained Alain Priser, International Sales Manager at Weltec Biopower.

Attractive for investors

According to Weltec, Greek investors are looking for such custom-tailored plants in order to make profitable and climate-neutral use of the wide variety of raw materials. This is the only way how the share of renewable energies in power generation can be doubled from the current level of 30 percent to 60 percent in 2030.

This target was defined in National Energy and Climate Plan 2021 to 2030 (NECP) adopted by Greece. An intermediate step will be to shut down 14 coal-fired power plants in the next five years. Besides fossil gas, renewable energies are to play a key role in closing the resulting power supply gap.

In the coming decade, Greece will invest some EUR 9 billion in such plants. During this period, the installed biogas and biomass utilisation capacity is expected to triple. In this process, new laws are to provide investment security.

The Greek power grid operators will be required to preferentially connect these plants to the grid, purchase their electricity, and pay defined minimum prices, explained John Tetoros from Tetoros Machinery.

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