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BASF, Quantafuel, and REMONDIS to partner on chemical recycling of plastic

Germany-headed global chemicals major BASF SE (BASF), Norway-headed plastic-to-liquids technology developer Quantafuel ASA, and Germany-headed Remondis SE & Co. KG (REMONDIS), one of the world's largest privately-owned recycling, service, and water companies, have signed a Memorandum of Understanding (MoU) to jointly evaluate cooperation in chemical recycling including a joint investment into a pyrolysis plant for plastic waste.

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BASF, Quantafuel, and REMONDIS have signed a Memorandum of Understanding (MoU) to jointly evaluate cooperation in chemical recycling including a joint investment into a pyrolysis plant for plastic waste (photo courtesy BASF).

According to a joint statement, it is intended that REMONDIS supplies suitable plastic waste to the plant and BASF uses the resulting pyrolysis oil as feedstock in its production Verbund as part of its “ChemCycling” project.

Quantafuel intends to provide the technology and to operate the plant. The company is a specialist for the pyrolysis of mixed plastic waste and the purification of the resulting pyrolysis oil; the technology is jointly developed and being held with BASF.

The location of the pyrolysis plant will be evaluated together.

BASF has set itself the goal to process 250 000 metric tons of recycled feedstock annually from 2025 onwards. In this regard, it is important to use feedstock derived from plastic waste that would otherwise not have undergone recycling, said Dr Lars Kissau, SVP Global Strategic Business Development at BASF’s Petrochemicals division.

Complementary technology for increased plastic recycling

Each year, almost 20 million tonnes of plastic waste in Europe goes unrecycled. By establishing chemical recycling as a complementary solution to mechanical recycling it is possible to bring back more plastic waste into the materials cycle, which would otherwise be incinerated or landfilled.

The pyrolysis technology can be used to process plastic waste streams that are not recycled mechanically, e.g. for technological or economic reasons. To maximize a circular economy for plastics, the parties will identify which of the waste plastics provided by REMONDIS could undergo chemical recycling in the future.

REMONDIS and BASF are excellent partners for realizing an ambitious project like this in Central Europe on a tight timeline and operating it successfully for the long term. We are steadily moving forward in the ramp-up of our initial plant in Skive and are happy to now start implementing the roll-out of the technology, said Kjetil Bøhn, CEO of Quantafuel.

Legislation on the EU and national level will create the framework for chemical recycling and therefore shape the ability how it can contribute to a more circular economy for plastics. This includes acknowledging that products based on chemically recycled feedstock are counted towards achieving recycled content targets.

In order to achieve the sustainability objectives set by the European Union in its visionary Green Deal, it is essential to increase recycling quotas wherever technically and economically feasible. We believe that chemical recycling can provide a meaningful contribution and are therefore happy to join forces with BASF and Quantafuel on the way towards a higher rate of recyclability, said Jürgen Ephan, Managing Director REMONDIS Recycling.

Chemically recycled carbon

Pyrolysis oil derived from plastic waste is fed into BASF’s Verbund production, thereby saving the same amount of fossil resources. Since the pyrolysis oil is inserted directly at the beginning of the chemical value chain, the final sales products have the exact same properties as products made from fossil feedstock.

The share of recycled material is allocated to the end products according to a third-party certified mass balance approach which allows BASF to offer its customers certified products carrying the name affix “Ccycled”.

Partnering with companies from the waste management and recycling sector as well as innovative technology providers is an ideal constellation to build a sustainable circular economy model for previously non-recycled plastic waste. However, solving the plastic waste challenge will only be possible in a favorable regulatory environment, ended Dr Lars Kissau.

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