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Sustainable Aviation Fuel

DG Fuels to launch SAF plant in Minnesota

DG Fuels to launch SAF plant in Minnesota
A schematic of the DG Fuels biomass-to-SAF process (graphic courtesy DG Fuels).

In the United States (US), sustainable aviation fuel (SAF) developer DG Fuels, LLC (DGF), in cooperation with the Minnesota EDC and The Minnesota SAF Hub, has selected the city of Moorhead, located in Clay County, Minnesota (MN), for its new production facility serving the Great Lakes region.

According to a statement, the Moorhead SAF plant will produce 193 million (US) gallons (≈ 730 million litres) of zero- or low-carbon dioxide (CO2) lifecycle emissions SAF per year and will meet ASTM fuel standards.

Production is expected to begin in 2030.

Utilize corn stover and wood waste

DG Fuels’ manufacturing process uses cellulosic biomass in the form of lower-value agricultural by-products such as corn stover and timber waste as its carbon feedstock.

It also incorporates various forms of clean hydrogen feedstock to produce near-zero carbon fuel.

DG Fuels’ baseline process differs from other systems by having little or no environmental emissions either to the atmosphere or waters while at the same time providing significant economic value to the agricultural communities and farmers that we partner with, said Michael C. Darcy, CEO of DG Fuels.

Ideal location

The Clay County, Minnesota, region, known for its productive farmland and abundant timber resources, stands to generate millions of dollars per year in additional on-farm income by converting corn stover and timber waste into high-value SAF.

The Moorhead project will provide 650 quality jobs, offer a local community coordinator, and include a comprehensive multi-million-dollar community benefits package that will directly enhance the county’s infrastructure, quality of life, and local strategic plan.

Adding value to our region’s agricultural economy is a top priority and fits perfectly with Moorhead’s development strategy, said Mayor Shelly Carlson.

The DG Fuels SAF facility will cost over US$5 billion and is expected to be constructed over a four-year period.

The DG Fuels facility is expected to deliver over US$50 billion of economic impact across the state over the next 30 years, stated Michael C. Darcy.

The Minnesota SAF Hub is a bold, public-private partnership focused on building the world’s first industrial-scale sustainable aviation fuel economy in Minnesota. Our initial milestone is to deliver 100 million gallons of sustainable aviation fuel to MSP International Airport by 2030. The DG Fuels project announced today would produce 193 million gallons of SAF utilizing agricultural and forest waste products – nearly double our 2030 goal. GREATER MSP is excited to work with DG Fuels to deliver on this historic investment in the state of Minnesota, which will create hundreds of good jobs across the state and billions of dollars in new economic activity while creating a climate change solution the country and world urgently needsaid Peter Frosch, President and CEO of the GREATER MSP Partnership, which created and leads the Minnesota SAF Hub.

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