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SSAB plans to be the first to market with fossil-free steel

Sweden-headed global steel company SSAB plans to be the first company in the world to get fossil-free steel onto the market. The plan for transitioning to iron-ore based fossil-free steel production was presented to more than 400 customers and key players in the industry, in conjunction with SSAB’s Swedish Steel Prize seminars in Stockholm.

”SSAB will offer the first fossil-free steel products on the market already in 2026. We seek to initiate partnerships with our customers around common goals so that they can be the first in the world to include fossil-free steel in their own products,” said Martin Lindqvist, President, and CEO, SSAB during SSAB’s Swedish Steel Prize seminars in Stockholm (photo courtesy SSAB).

Recently the owners of the Hydrogen Breakthrough Ironmaking Technology (HYBRIT) initiative, which includes SSAB, announced that the HYBRIT initiative will step up work and that SSAB will be able to deliver fossil-free steel to the market already in 2026.

Fossil-free steel products already in 2026

In line with SSAB’s global ambitions, the company anticipates that its US operations, which utilize scrap-based electric arc furnace (EAF) technology, will be powered completely by renewable energy by 2022 in its Iowa operations. It will also be able to offer fossil-free steel products starting in 2026, utilizing sponge iron developed through the HYBRIT initiative in Sweden.

That SSAB already at this stage seeks to engage customers in its plans to switch over to a completely new steelmaking technology is a natural step in the company’s ambition to step up the pace in transitioning to being fossil-free.

It will take time for a completely new market for fossil-free products to emerge and so we need to start now. Together with our customers, we will work to find successful business models to launch fossil-free products on the market already in 2026. Fossil-free steel will also help other sectors such as automotive, heavy transport and construction to become fossil-free. Together, we will be able to offer end-users a completely fossil-free value chain, from the mine to the end product, said Martin Lindqvist.

In 2016, SSAB, together with LKAB and Vattenfall, launched the HYBRIT initiative forming a joint venture company in 2017 with the goal to replace coal and coke, which are used as reduction agents in the steelmaking process, with fossil-free hydrogen gas. Interest in fossil-free steel has since grown rapidly.

In September, Martin Lindqvist, representing the only steel company at the summit, was invited to the UN Climate Action Summit in New York, to talk about something which has hitherto been considered impossible, the potential for net-zero emissions in the steel industry.

We want to show that transition in the steel industry is not only possible but truly necessary. When we show the way, I think others will follow, said Martin Lindqvist.

The steel industry accounts for around 7 percent of global carbon dioxide (CO2) emissions. In Sweden steelmaking accounts for 10 percent and in Finland for 7 percent of each country’s emissions. The technology to use hydrogen gas instead of coking coal to reduce iron ore is known but has never been successfully tested on an industrial scale.

Hot coke being discharged from the coking plant where coal is converted into metallurgical coke at SSAB’s steel mill in Luleå before transport to the quench tower for cooling. The coke gas and coke are used in the blast-furnace as fuel and the reducing agent. The HYBRIT project ultimately aims to replace all fossil-carbon use in steelmaking by using hydrogen. Hot coke being discharged from the coking plant where coal is converted into metallurgical coke before transport to the quench tower for cooling. The coke gas and coke are used in the blast-furnace as fuel and the reducing agent in a steel mill.

HYBRIT is now building a pilot plant for sponge iron (DRI) at SSAB’s site in Luleå. The plant is scheduled to be up and running in the summer of 2020.

Technological development is already in full swing. By challenging technology that has remained essentially unchanged for almost a thousand years, we will in principle eliminate all fossil carbon dioxide emissions. To date, CO2 has been an unavoidable by-product in making steel from iron ore. With HYBRIT technology, the only emission will be water, said  Martin Pei, CTO at SSAB and chairman of the Board at HYBRIT Development.

SSAB, LKAB, and Vattenfall, the owners behind the HYBRIT initiative, have decided on investments totaling around SEK 1.7 billion (≈ EUR 158.7 million) and the Swedish Energy Agency has granted government support totaling SEK 599 million (≈ EUR 55.9 million).

Further, SSAB has decided to replace the two blast furnaces in Oxelösund with an electric arc furnace already in 2025. This will eliminate most of the CO2 emissions at SSAB Oxelösund. The switch to an electric arc furnace is a necessary step in order to be able to utilize the sponge iron from the HYBRIT demonstration plant, which will start operating at the same time.

We intend to gradually convert the entire production chain right up to finished steel across SSAB’s production system in Sweden, Finland, and the US. The goal is for the entire company to be fossil-free by 2045 at the latest, said Martin Pei.

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